Smart factories used to be a hopeful vision set for the future, but are quickly becoming the new norm in the industrial landscape. Offsetting this change is the confluence of motion plastics and the (IIoT), **Industrial Internet of Things,** which are key in ushering in better automation, efficiency, and reliability.
This convergence of motion plastics with IIoT is, in fact, a perfect match. igus® is well-known for its high-performance polymers, and for its energy and data chains, bearings, and, most importantly, motion plastic cables, which combine precision with industry-leading durability.
These components now have a new role that expands their traditional use: With IIoT, they are now able to self-monitor, self-report, and transmit real-time data while actively participating in the automation, efficiency, and reliability of smart factories of the future.
Envision energy supply chain systems that monitor for wear, misalignment, or tension anomalies and notify operators or perform automatic shutdowns to avert costly downtime. Or connected manufacturing cables that monitor tensile forces and predict breakage before it occurs. Such systems are already in existence. The insights gained from such systems enable operational teams to act quickly, reduce unplanned halts, and protect production effectiveness.
Real predictive maintenance is enabled by the integration of motion plastics with the Industrial Internet of Things. These sensor cables provide streams of data that require aggregation, analysis, and visualisation. Maintenance becomes more proactive when operations are underpinned with real-time data visualizations and predictive analytics. The components are embedded in energy chains, bearings, or cable carriers. The benefits are extended component life, enhanced safety, and improved maintenance scheduling.
Real value and innovation are unlocked through enhanced connectivity. The Industrial Internet of Things is a motion plastics sensor that not only gathers data but also incorporates it into upper systems. Motion plastics become nodes in a smart factory, feeding performance metrics into control systems. Holistic insights and responses alongside automated feedback loops, lubrication reminders or retrofit requests become reality with the unison of data flows.
In a range of sectors, from automotive production lines to robotics and even to heavy-duty cranes, the interplay between IIOT and motion plastics is already making a difference. Consider the examples of a multi-axis robotic arm or a crane. A multi-axis robotic arm could communicate its wear status in real time, and a crane's energy chain could halt operations when it exceeds certain push/pull thresholds. In every case, the outcome is improved safety, increased uptime, and greater productivity.
For igus, "improving motion" is a motto and a mission at the same time. As the leading provider of systems for breakage detection, wear measurement, and force monitoring, igus puts IIoT capabilities at the heart of mechanical motion. Their solutions are platform-based, allowing for the retrofitting of older machines and designing new systems for smarter and more scalable systems and factories. Therefore, igus solutions help in achieving smarter factories more easily.
For details, contact **igus®** today.